Phase IV of the biogas complex of the Teofipol Energy Company

On January 16, 2010, a contract was signed between UTC and the Teofipol Energy Company for the design of a new biogas plant with a capacity of 3500 m³/h.
The complex will mainly process prepared straw and distillers’ grains. Additional raw materials will be corn silage and beet pulp.

New construction:

After 5 years of cooperation with Zorg Biogas, the Teofipol Energy Company decided to build a new phase using the high-load industrial reactor technology from Adverio/Netherlands. The general contractor for construction is UTC. The complex is planned to start operating in the first quarter of 2021 along with a bioethanol plant based on molasses and grain.

Complex configuration

2 industrial reactors х 5400 м³ and 1 liker – 5400 м³

Raw materials

It is planned to process 360 tons of prepared straw, 283 tons of distillery pot ale, 10 tons of corn silage, and 5 tons of beet pulp per day.

As part of the project, the following will be built:

straw warehouse, silage warehouse
economizers
систему подачі біомаси
biomass feeding system
fermenters – 2 x 5400 m³
feeder – 5400 m³
machine room
biogas flare
production building
sludge dewatering system
communication tunnel
technical water tanks
material composition

The complex was designed over three months, with pre-project tests carried out by Opure/Netherlands along with the participation of the technology partner – Adverio/Netherlands.

Reference:

Teofipol Energy Company is a leader in Ukraine in biogas production and cogeneration, producing 26.1 MW of electricity per hour.

I черга — 2017 рік — 5,1 МВт.

Configuration: 4 reactors x 3800 m³ and 2 finishing tanks x 3800 m³

Raw materials: beet pulp from the Teofipol sugar factory and manure.

Phase II – 2018 – 10.5 MW.

Configuration: 4 reactors x 3200 m³ and 2 maturation tanks x 5000 m³

Raw material: corn silage

Phase III – 2020 – 10.5 MW.

Configuration: 2 reactors x 3,800 m³ and 1 maturation tank x 4,200 m³

Raw materials: corn silage and straw