Zero-Waste Manufacturing—The Modern Future

Biogas

Our customers currently produce 185,000 m³ of biogas per day.

Bioetanol

In 15 countries, it is legally required to be added to gasoline. We are building plants with a capacity of 10,000 dal/day.

Industrial wastewater

We remove 98% of contaminants and treat 10,000 m³ of wastewater

ABOUT UTC

The field of application for UTC technologies—a promising area of modern industry—is biotechnology and bioenergy in alcohol, methane, and aerobic fermentation processes.

Practical applications include bioethanol and ethanol plants, biogas plants, biological wastewater treatment facilities, organic product drying facilities, fuel pellet plants, and biomass-fired heating systems.

The wide range of functions offered by the integrating company enables the manufacturing enterprises established by UTC to achieve maximum cumulative, investment, and operational benefits.

UTC’s Mission

The company’s mission is to create comprehensive and efficient turnkey manufacturing businesses that operate with zero waste and serve as a benchmark for others in the sectors of drying, methanation, and wastewater treatment.

UTC transports its customers to another world of the 21st century.

These are technologies for environmental protection, zero-waste production, and the generation of energy and products from waste.
UTC provides effective technologies for transforming waste into unlimited resources and significant revenue.

UTC Motto

UTC is a Ukrainian implementation of the world’s best technologies, brought to life by the efforts and talents of Ukraine’s gifted engineers, at a modern Ukrainian machine-building plant, and through the skilled hands of Ukrainian workers.

The company’s motto is “Re none verbis”: Actions, not words.

View the company’s presentation

The UTC Team

The driving force behind UTC’s technologies is a team of highly motivated, qualified professionals.
The company employs more than:
➫ 10 doctors of science and candidates of science;
➫ authors of hundreds of books and publications;
➫ holders of international and domestic patents.
Our engineering and labor staff have ten years of experience working in France, Germany, the Netherlands, the Czech Republic, Poland, Hungary, Romania, and other EU countries where projects have been implemented.
The company employs more than 300 people who work creatively in various key divisions—the project office, the design bureau, the sales department, the machine shop, and at construction sites.

5 european partners

17 professional specialists

KEMP’s Own Manufacturing Facilities

A modern manufacturing facility within the UTC structure—the Koziatyn Experimental Machine-Building Enterprise (KEMP)—was established to manufacture custom-designed process equipment.

Using Ukrainian equipment allows clients to reduce project implementation costs and accelerate their payback period.
Installing domestically manufactured equipment in biogas plants allows for a 10% bonus on the green tariff.

Key Facts About KEMP

– More than 210 specialists.
– A 12,000 production facility.
– Possession of a certificate confirming that the quality management system complies with the requirements of the ISO 9001:2015 series of international standards.
– Licenses for the manufacture, installation, and repair of equipment.
– Modern production facilities equipped with state-of-the-art machinery: air-plasma and laser metal cutting machines, Fronius welding equipment, and more.
– UTC’s powerful production and technical division, which includes the following workshops:
– tooling;
– metalworking;
– woodworking;
– foundry.
KEMP’s activities are based on the creative work of a team of qualified specialists who have received the necessary training and have many years of experience implementing highly complex projects.
KEMP plays a key role in the effort to achieve results with minimal capital investment in every project.

The Three Pillars of Sustainable Development for UTC Facilities

1. The project is created entirely by a single, cohesive team, rather than simply being built or assembled.
Design, manufacturing, construction, installation, commissioning, and training—all key coordinating functions are carried out by the development division.
The integrated creation of the project by a single UTC team ensures the seamless operation of the future enterprise.
2. Only proven, modern global technologies are used, implemented as efficiently as possible by SAREH and OREH.
3. UTC strives to create not a mass-produced product, but rather a customized, innovative product characterized by engineering excellence, reliability, and ergonomics, with a performance margin of at least 20%.

Company History

1996 year

The company UTC was     established on the premises   of the KEMP engineering   works

since 2000 year

Manufacture of equipment for distilleries

since 2005 year

The introduction of bioethanol production at distilleries, and the refurbishment of production units at bioethanol plants

2006 year

Construction and commissioning of a distillery in Azerbaijan: Ganja-Sharab

2009 year

LWT first project involving biogas production at the Bashtanka Cheese Factory

2011 year

Design and construction of VOC treatment systems for food processing plants, distilleries and bioethanol plants

2013 year

A multi-metric-tonne beet pulp drying complex has been built for the ‘Mriya’ agricultural holding

2014 year

Construction and commissioning of Eastern Europe’s largest biogas complex for Astarta

2014 year

Construction of a distillery in Azerbaijan: Gek-Gel for the company ‘VinAgro’

2015 year

Manufacture of equipment and installation for partners’ projects abroad

2016 year

Construction of a bioethanol plant on the site of the Gnidavsky Sugar Factory

2019 year

Construction of a biogas plant at the Józef-Mykolaiv Sugar Factory to generate electricity under the ‘green’ tariff scheme

2019 year

Refurbishment of the BioOperations bioethanol plant (Kazakhstan)

2019-2020 years

Construction of a bioethanol production plant at the Teofipol Sugar Factory

2020 year

Construction of a bioethanol production plant in the town of Kozhanka (Ukraine)

2020 year

Supply and installation of equipment for the Pannonia Bio bioethanol plant (Hungary)

2020-2021 years

Manufacture and installation of bioethanol production equipment for Cristal Union (France)
2023–2024

2023-2014 years

Construction of a new bioethanol production plant at the Teofipol Sugar Factory

References

Dionis Biogas Energy Biogas Power Generation Complex

Монтаж жомопресів Babbini на Гнідавському цукровому заводі

  From April through September 2018, the Gnidavsky Sugar Factory completed the renovation of its beet processing unit, including the installation of PB22S-type pulp presses manufactured by Babbini (Italy). Capacity: 7,000 metric tons per day. Raw materials: Fresh beet pulp accounts for 90% of the beet’s weight; the daily processing capacity is 6,300 metric tons. […]

Drying Facility at the Khorostkiv Sugar Factory

Будівництво сушки жому на Хоростківському цукровому заводі

  The beet pulp drying complex at the Khorostkiv Sugar Plant, part of the “Mriya” agricultural holding, was designed using French Magen technology. UTC also carried out the construction, manufactured the equipment, and commissioned the facility. High-temperature drum drying of beet pulp on a wire mesh conveyor produces a final product with a dry matter […]

VOCs at the GekGel Distillery

Будівництво очисних споруд спиртзаводу ГекГель/ ВІНАГРО

The “Gek-Gel” Plant is a modern agro-industrial enterprise with integrated production facilities for wine, spirits, cognac, champagne, and non-alcoholic beverages. In 2016, following a successful collaboration on the construction of a distillery using zero-waste technology, the company approached UTC with the task of recycling excess wine pomace and acidic condensate from […]

Six-stage purification system

Будівництво ЛОС Вінницького молокозаводу Roshen

As part of the construction of Roshen’s new dairy plant, UTC was entrusted with the design and construction of the wastewater treatment plant. The plant’s effluents have a high concentration of fats and oils, exhibit temporal and daily variations in discharge volume, composition, and pH, and require emergency discharges of “reject milk.” […]

UTC Biogas Production

Будівництво очисних споруд Бобруйського заводу біотехнологій

The company is nearly 90 years old and has been in operation since 1936. It is the leading company in Belarus’s hydrolysis and microbiological industries. Specialization: food-grade and industrial-grade ethyl alcohol, industrial solvents and cleaning agents, antifreeze, feed proteins, medical antiseptics, and biological plant protection products. In 2014, UTC was […]

UTC Biogas, biogas production

I черга Юзефо-Миколаївського біогазового комплексу

The complex was designed using ADVERIO’s Dutch zero-waste anaerobic digestion technology. Preliminary methanation tests were conducted by Opure (Netherlands). The technical solution includes two Methantank reactors:an industrial anaerobic digestion reactor 21 m high with a volume of 8,000m³, and an agricultural reactor —a digester-degasser 10.5 meters high with a volume of 4,000m³. […]

UTC / LOS Volynholding

Будівництво ЛОС заводу з виробництва соусів Волиньхолдинг/Nestle

A Nestlé Group company that produces mayonnaise, ketchup, and sauces. In 2011, UTC was tasked with a comprehensive renovation of the plant’s wastewater treatment facilities without halting production or reducing capacity. Tests revealed high concentrations of fats, COD, and BOD in the wastewater. Discharges were inconsistent in terms of volume, composition, and […]

UTC Alcohol Production Plant

Будівництво спиртзаводу ГекГель у Азербайджані / холдинг ВІНАГРО

In 2014, as part of the expansion of the Khanlar Agricultural Complex UTC, UTC completed the design and construction of a new, state-of-the-art Gekgel distillery for the production of rectified ethyl alcohol from grain. A unique zero-waste technology has made it possible to produce 3,000 dal of alcohol […]

UTC Biogas Production in Ukraine

Будівництво ЛОС Баштанського сирзаводу/ Молочний Альянс

In 2008, the “Dairy Alliance”—which brings together nine companies involved in the production and sale of cheese—acquired the Bashtanka Cheese Factory. The company’s biggest problems stem from its wastewater discharge. The company regularly pays fines, and the Ingul River is being polluted. The plant’s wastewater has a high concentration of fats and […]

Feedback

Biopek

In partnership with UTC, we built a bioethanol plant for processing sugar molasses. The design was based on technology from Magen. We were pleasantly surprised...

Volyn Holding

A 5-stage treatment system from UTC has been in operation at the “Volynholding” ketchup, sauce, and mayonnaise production plant since December 2012. It treats 190...

Bobruisk Biotechnology Plant

Since April 2017, our bioethanol plant has been operating an anaerobic wastewater treatment system with a capacity of 450 m³ per day. The plant...

Roshen Vinnytsia Dairy Plant

The raw material processed at the LOS plant consists of dairy plant effluents with a high fat content. In addition to effectively treating the...

Yuzefo-Mykolaiv Bioenergy Company

We decided to build a biogas power plant in January 2018. The key factors for the project were a short payback period and the...