Drying – Granulation

We design and build
complexes for the production of DDG, DDGS, granulated distillers’ grains, and fuel pellets.

We implement Maguin Promill’s licensed technology and equipment in combination with custom solutions tailored to the specific characteristics of your raw materials and thermal resources.

We take all additional specific requirements into account and fulfill the customer’s objectives in terms of:
European product quality—energy savings—quick payback and reliable operation.

Quality of DDG and DDGS from dried distillers’ grains: protein content—30%, CP 90%.
Drum drying of distillers’ grains and pelletization—CP 90%.
Fuel pellets comply with the following standards: DINplus (Germany),
ONORM 7135 (Austria), and SS 18 71 (Sweden).

We reduce the heat required for moisture evaporation by installing a three-way drying drum. We minimize protein loss by using low temperatures in the 5-chamber evaporation unit.

Full automation of all stages of production using Schneider Electric controllers. Heat and electricity consumption, gas-air emission concentrations, and operational safety are managed by
in full compliance with European requirements.

Key indicators

More Indicators
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%, Savings on specific investments


s of finished product per 1 metric ton per day

0

% Energy Savings

compared to
's average figures

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% protein in DDGS

in accordance with the European
standard

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% of average, in husks

after drum drying

0

%, Moisture Content in DDGS

in accordance with European standards

Production Technology

Recent Projects


Client: Gnidavsky Sugar Factory

Operation: since September 2018

Country Ukraine

Power: 7,000 metric tons per day

Installation of Babbini
bagasse presses at the Gnidavsky Sugar Factory

The beet-processing unit has been renovated.
Four beet pulp presses have been installed. The capacity of
has been increased to 7,000 metric tons per day. The dry matter content is 6% at the inlet and 24–28% at the outlet.


Client: Khorostkiv Sugar Factory

Operation: since 2013

Country Ukraine

Power: 300 metric tons per day

Drying of sugar beet pulp at the
Khorostkiv Sugar Factory

High-temperature drum drying of oilseed cake using coal.
CP at the inlet is 10%, CP at the outlet is 90%. Pellet diameter is 8 mm.
Coal consumption: 0.36–0.43 metric tons per metric ton of pellets.
A capacity of 40 metric tons of pomace per hour.

A fuel pellet production plant in 12 months

Stages of implementation

Raw Material Analysis/Heat Resource Audit

Feasibility Study

Funding

Technology

Project

Document Preparation

Obtaining Permits

Project Implementation

Construction Work

Manufacturing/Supply of Equipment

Equipment Installation

Binding, Stitching, Automation

Commissioning

Worker Training

Operation

The design will be carried out using Maguin’s drying technology. In doing so, we will select the optimal technical solutions and justify the project in terms of:
Goals – Objectives – Resources – Costs – Results.
After all, we have experience fine-tuning every detail of the project even before construction begins.

We are able to help our clients save money by designing and manufacturing custom equipment tailored precisely to their specific needs—with all the necessary features and nothing superfluous. The equipment is manufactured in Ukraine using European materials under license, with direct supervision by our engineers, designers, and project manager. We are committed to taking full responsibility for the final result, so we monitor the work at every stage and assume all risks ourselves.

We install the equipment entirely in-house and take full responsibility for piping, cladding, and automation. We have been implementing Maguin solutions in Ukraine for
15 years. We successfully combine leading European expertise with local nuances. We have our own proven technical and technological solutions for the following stages: raw material preparation, drying optimization, optimization of overall production processes, and warehousing and storage of finished products. We implement flexible production solutions tailored to raw materials and end products, including the conversion of our own waste into commercial products. Your success is our victory and our reputation. That is why we do not set unnecessary limits on our collaboration and clearly define intermediate stages and final goals.

We commission the plant, train the staff, and bring it up to design capacity without any delays. We provide ongoing support after the successful completion of the project and always honor our warranties. We maintain long-term relationships with most of our clients—expanding production and carrying out renovations to meet new requirements.

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Supply of drying and granulation equipment

We will design, manufacture, supply, and install a complete range of equipment for DDG and DDGS production facilities, distillers’ grains drying complexes, and fuel pellet production plants. Conveyors, separators, crushers, pressing equipment, heat exchangers, and boiler equipment. VVS units, dryers, decanters, pellet presses, and refrigerators. Warranty: 3 years with replacement at our expense. Implementation of energy-saving solutions.

More about the equipment

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